ZJY300-20-What harms will abnormal vibration reducer bring about?

ZJY300-20-S Vibration abnormalities of the shaft-mounted reducer will cause harm to the equipment itself, production process, and personnel safety, etc., as follows:

• Abrasion and damage to accelerating equipment : Alternating stress and impact loads generated by vibration will make key components such as gears, bearings and shafts prone to fatigue damage. The gear tooth surface may cause pitting and peeling, affecting normal meshing; the bearings may be worn, loose or damaged, reducing support and positioning performance. At the same time, vibration will loosen or break the case, fasteners and other parts, further deteriorate the equipment condition, significantly shorten the service life of the reducer, and increase maintenance costs.

• Causes production interruption : abnormal vibration may reduce the transmission efficiency of the reducer, insufficient output torque, and even completely lose the transmission capacity, which in turn forces the production line to shut down and overhaul. This will cause delays in production planning and delays in delivery, affecting the production efficiency and market competitiveness of enterprises. Especially for industries such as automobile manufacturing and food processing, the losses will be even more serious.

• Causing safety hazards : The impact force and instability caused by vibration may cause parts to fall and break. These flying out parts may cause damage to peripheral equipment and pipelines, and even injure people, resulting in environmental pollution and even casualties. In addition, vibration may loosen the connection between the reducer and the foundation or adjacent equipment. For example, the anchor bolts are loose or broken, which may cause the reducer to be displaced or overturned, causing greater mechanical failures or accidents.

• Cause noise pollution : abnormal vibration of reducer is usually accompanied by an increase in noise. High-intensity noise will have adverse effects on the surrounding working environment. Being in this environment for a long time will cause damage to the hearing and other health of staff.

• Provoking energy waste : Vibration caused by problems such as imbalance and eccentricity will cause the reducer to operate in an unstable state, and it will consume more energy to maintain operation, resulting in waste of energy and increase the operating costs of the company.