Troubleshooting and Precautions of Cycloidal Pinwheel Reducer

Ruble and Cycloidal Reducer Description

Cycloidal pin gear reducer is a kind of transmission equipment usually used for low speed and high torque.The purpose of deceleration is to mesh with the electric motor, internal combustion engine or other high-speed power through the large gear on the input shaft of the cycloid reducer.There are many types of windmill reducers, which are divided into gear cycloid reducers and worm cycloid reducers according to the transmission mode.

First of all, the role of lubricating oil in the cycloid reducer.

The lubricating oil in the cycloid reducer plays an important role in the gear transmission, which is to reduce the friction and wear between the bearings and ball bearings and other mechanical transmission components, thereby reducing the contact between parts.Friction resistance is very beneficial to reduce energy, effectively improve transmission efficiency, and greatly increase the service life of each component, so that all components in the equipment can operate normally.At the same time, the lubricating oil in the cycloid reducer can also play a role in shock absorption, cooling, rust prevention and noise reduction.

Secondly, the cycloid reducer is the main form of failure of the lubricating oil reducer.

1. Noise caused by vibration can also cause noise pollution.

After the cycloid reducer is started, if the device between the various parts is poorly assembled, the machine will produce greater vibration, bearing damage, gear wear, gear damage or foreign matter blockage, etc., will cause the machine to make a longer harsh sound , these failures can cause severe noise pollution.

2. The internal structure design of the cycloid reducer is not standardized.

In the structure of the cycloid reducer, since the cover on the hole is usually relatively thin, the contact gap caused by local deformation after tightening the screw will cause oil leakage.It could also be due to the design of the tank without a return tank.When overwetting occurs, when oil accumulates on the end caps and structural joints of the cycloid reducer housing, the pressure differential can cause oil to leak through the joint gaps.

This may be the case when a cycloidal reducer fails due to lubricating oil.If these failures occur during the use of the reducer, they must be dealt with in time so that it can be used better.

The cycloidal pinwheel reducer adopts the principle of cycloidal pinwheel meshing, so it is also called cycloidal pinwheel reducer.Reducer Manufacturer's reducer plays the role of matching speed and transmitting torque between prime mover and working machine or actuator.This is a relatively precise machine.It is used to reduce speed and increase torque.It has a wide range of types, different models, and different types have different uses.There are many types of reducers, which can be divided into gear reducers according to the type of transmission.According to the number of transmission stages, reducers, worm reducers and planetary gear reducers can be divided into single-stage reducers and multi-stage reducers.According to the shape of the gear, it can be divided into cylindrical gear reducer, bevel gear reducer and bevel gear-cylindrical gear reducer.According to the layout of the transmission, it can be divided into expandable, split and coaxial reducers.Gear reducers are widely used in the slewing mechanism of tower crane machinery in our country, and are widely used in metallurgy, mining and lifting.Reducer transportation, cement, construction, chemical industry, textile, printing and dyeing, pharmaceutical and other fields, cycloid reducer can be widely used in petroleum, environmental protection, chemical industry, cement, transportation, textile, pharmaceutical, food, printing, lifting, mining , metallurgy, construction, power generation and other industries, as a transmission or reduction device.

Conditions of Use:.

1. The cycloid reducer is allowed to be used under continuous working conditions, and it is allowed to work in positive and negative directions at the same time.

2. The rated speed of the input shaft is 1500 rpm.When the input power is greater than 18.5kW, it is recommended to use a 6-pole motor with a speed of 960r/min.

3. The working position of the horizontal cycloid reducer is horizontal, and the maximum horizontal inclination angle during installation is usually less than 15°.When the oil level exceeds 15°, other measures should be taken to ensure adequate lubrication and prevent oil leakage.

4. The output shaft of the cycloid reducer cannot bear large axial force and radial force.When the axial force and radial force are large, other measures should be taken.