Article List
- Application of planetary reducer on vibratorWith the continuous improvement of the level of science and technology, planetary reducers are widely used in many mechanical equipment.Among them, the vibrator, as a high-precision mechanical device, is more and more widely used in modern industry.The vibrator needs to have high precision and high speed, and needs to run stably, so it is often necessary to use a planetary reducer as a transmission component.The planetary reducer has many advantages such as small size, high efficiency, high load capacity, low noise, and long life, so it has become one of the commonly used transmission methods for vibrators.The planetary reducer is composed of a planetary gear, a sun gear, and a planetary carrier, and the reduction transmission is realized through the track change of the planetary carrier.Planetary reducers not only have high transmission efficiency, but also have compact structure and good stability, and are widely used in various high-speed and high-precision mechanical transmissions.In the vibrator, the role of the planetary reducer is to reduce the speed of the motor to match the working requirements of the vibrator.And the vibrator needs to work stably, so the planetary reducer can also
- What are the advantages of helical planetary reducerThe helical planetary reducer is a common reduction device, which is usually used in the industrial field, mainly as a reduction device for motors or other power equipment.The helical gear planetary reducer has the advantages of compact structure, light weight, large effective reduction ratio, high precision, reliable torque transmission, etc., so it is favored by many enterprises.As a common reduction device, the helical planetary reducer has the following advantages over other reduction devices: 1. Compact structure and small volume.The helical planetary reducer is relatively simple, and due to the three-dimensional intersection of the transmission torque between the internal gear and the planetary gear, it can achieve small size and compact structure.2. Large deceleration ratio.The reduction ratio is usually 3~100, with high precision and high reliability.3. Reliable torque transmission.The transmission system of the helical planetary reducer adopts the linkage of multiple star wheels, which is equivalent to the combination of multiple torque fulcrums, so the transmission is stable and the torque transmission is reliable.4. Easy to maintain.
- Advantages of helical gear reducersThe helical gear reducer is a common transmission device whose main function is to convert the high-speed rotation of the input shaft into the low-speed rotation of the output shaft while increasing torque and reducing noise and vibration.Compared with the spur gear reducer with the same power, the helical gear reducer has more advantages.Advantages of helical gear reducers: 1. High efficiency: Due to the use of helical gears, the bevel angle is larger than that of spur gears, so helical gear reducers have higher transmission efficiency.At the same time, due to the higher precision and more reasonable design of the gears, the friction loss and mechanical loss can be reduced during the transmission process, so that the efficiency of the output shaft is higher.2. Strong bearing capacity: the bearing of the helical gear reducer can absorb greater torque, so it can withstand greater load and torque, and is suitable for different types of mechanical equipment, such as metallurgy, papermaking, cement and other fields.3. Stable operation: The bevel design of the helical gear can reduce shock and vibration during the transmission process, and through precise processing and
- The manufacturer of planetary reducer introduces the treatment method after the reducer motor enters waterIn order to let everyone understand the treatment method of the geared motor after it enters the water, the Bapman planetary reducer manufacturer introduces its treatment method through this article.In general, the deceleration motor needs to be wiped with a dry rag when cleaning. If it is wiped with a relatively wet rag, it is easy for water to drip into the inside of the motor, causing machine failure, and even a short circuit. If it is serious, it will cause the machine to burn out, so everyone should pay special attention to this point to prevent water from entering the motor. Once water enters, it needs to be dealt with in time. The following is the treatment method after the water enters the gear motor introduced by the planetary reducer manufacturer.1. Remove the windshield of the deceleration motor, take off the fan blade at the rear of the pulley, unscrew the 6 or 8 bolts on the end cover, disassemble the bearing end cover and the line post cover of the motor, and pull the rotor out.2. Then erect the stator, put a 200-watt light bulb into the hole of the stator and bake for 2 hours. Remember to properly cover the upper end of the stator when baking
- Selection and precautions of servo planetary reducer modelWhen choosing a servo planetary reducer model, you must first understand the reduction ratio and torque calculation, because these two parameters are very important.The model selection of the servo planetary reducer is as close as possible to the ideal reduction ratio: Ideal reduction ratio = servo motor speed ÷ reducer output shaft speed torque calculation is very important for the service life of the servo planetary reducer, and the maximum torque value of the acceleration should be paid attention to (TP), whether the maximum load torque of the reducer is exceeded.Torque calculation formula: T=9550P/n In addition, the applicable power is generally the power applicable to the servo planetary reducer on the market. The applicability of the reducer is extremely high, and the work coefficient can be maintained above 1.2. Decide according to your own needs.Selection points of the servo planetary reducer model 1. The output shaft diameter of the selected servo motor should not be greater than the maximum shaft diameter used in the table.2. If the torque calculation works, the speed can meet the normal operation,
- What factors are related to the size of the servo planetary reducer?Whether it's design input from a potential customer or the specification of a new standard product line, the performance requirements of your application are critical to sizing your servo planetary gearbox.The size of a servo planetary gearhead is primarily determined by performance requirements: Speed - How fast does the application require the output shaft to turn?Torque - What is the torque load requirement?Overhung Loads - External radial loads applied to the output shaft may require greater gear load capacity and therefore larger gears.Shutdown - How long does the servo planetary reducer run before shutting down?Depending on service life requirements, smaller gearboxes can be used for intermittent duty applications.Lifetime - How many cycles or continuous hours are required to meet the desired lifespan?Compared to Design 4000 Hours, Design 400 Hours has a large difference in size.Often the most critical factor in any product, cost caps influence many design choices.Servo planetary gear reducer materials and processing options account for a large part of the total cost
- Application tips of servo planetary reducerBefore, I shared a lot about the problems and solutions that will occur during the use of the servo planetary reducer. In this article, I still share with you the application tips of the servo planetary reducer.Bappman Industrial Technology interprets the application tips of the servo planetary reducer from three aspects: environment, lubricating oil addition, maintenance, etc., as follows: The environment of the application tips of the servo planetary reducer: The reducer is a precision instrument , although its appearance and working environment make it more durable, it cannot be denied its precision and fragility.It requires us to ensure that the environment and changes of the reducer are consistent with the working requirements of the reducer when we use the reducer.Application Tips for Servo Planetary Reducer Lubricating Oil Addition: Adding lubricating oil: The grade of lubricating oil should be the recommended value of the reducer, or use lubricating oil that is completely equivalent to the recommended oil.The amount of oil should be accurate, each reducer has a mark indicating the recommended grade of oil
- How to improve the use quality of planetary reducer?The use of mechanical equipment is the most common situation, and as the most important transmission equipment in modern industry, the long service life of planetary reducer will make users very satisfied, because you can save a lot of money to buy replacement machinery.And it is not easy to know that it is not easy to replace the planetary reducer, which not only affects the normal production rhythm, but also consumes a lot of manpower and cost for the update.Therefore, in order to prolong the service life of the planetary reducer, work hard on the maintenance of the machine, and the maintainability is good, which not only prolongs the mechanical life, but also greatly improves the quality of use of the planetary reducer.In order to prolong the service life of the machine and improve the quality of operation, the following two points should be paid attention to: One is to enrich the theoretical knowledge about the principle of the planetary reducer.Because of the full understanding of the working principle of the planetary reducer, it is very helpful to understand the application of the planetary reducer in the work.This avoids some low-level errors.The second is to constantly discover new materials
- Inspection and precautions for oil quality of planetary reducerSince the special oil for the planetary reducer may deteriorate after the equipment has been in operation for a long time, which will seriously affect the use of the equipment, and more seriously, it may cause damage to the equipment and reduce the use efficiency. Therefore, we should treat the oil according to the requirements of the planetary reducer The oil quality of the equipment is checked regularly to ensure the normal use of the equipment.In fact, the use effect of the planetary reducer has a lot to do with its oil quality. You must not ignore the inspection of the oil quality during use.So, how should the oil of the planetary reducer be checked?The specific method of Bappman Industrial Technology is described in detail below: 1. The lubricating grease of the reducer will be mildewed due to various reasons within a period of time after use, so it is necessary to check the lubricating grease every quarter; 2. Check the oil , first turn off the switch power supply, wait for the reducer to turn on after water cooling, place a non-porous oil receiving plate under the oil filling foot of the reducer, then open the oil level oil foot bolt, add some oil
- How to reduce the safety hazard of planetary reducer?Probably everyone knows that no product can be 100% good, and the planetary reducer is the same. Since it cannot be perfect, it is necessary to prevent hidden dangers. The installation of the planetary reducer requires professional operation, and the accessories and materials used Guaranteed ones should also be used, so that the potential safety hazards can be reduced during production.Potential safety hazards of planetary reducers: Installed in places with poor environmental conditions, when the inhaled air contains particles, dust, corrosive gases, etc., it will not only affect the service life of the compressor lubricating oil, but may also cause fire related to inhaled particles and explosion accidents.Bappman Industrial Technology recommends that you consider installing an air intake filter, which should be cleaned frequently and replaced regularly.Before using the planetary reducer, the user should first understand the use method and precautions of the planetary reducer. It not only involves the use of the machine itself, but also needs to ensure the safety of the current when using electricity.