Article List
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How to maintain parallel shaft K57-Y2.2-4P-30.28-M1-0 gear reducerMaintaining the parallel shaft K57-Y2.2-4P-30.28-M1-0 Gear reducer, you can start from the following aspects: Check fasteners regularly: During the operation of the reducer, the fasteners are prone to loosening and need to be inspected regularly. If looseness is found, it should be tightened in time; if the fastener is damaged, it should be replaced in time to prevent the normal operation of the reducer due to loose connections, and even the components may fall off and cause safety accidents. Stay clean: Regularly clean dust and dirt on the surface of the reducer to prevent dust and debris from entering the interior and affecting its normal operation. At the same time, check whether the ventilation holes are unobstructed to ensure that the reducer has good heat dissipation and avoid excessive oil temperature due to poor heat dissipation, which affects the performance of the reducer. Check the lubricant condition: Check regularly whether the lubricant is sufficient and whether the oil is clean. Replace the lubricant regularly in accordance with the instructions. When replacing the lubricant, use the specified grade of lubricant and clean the old oil. If the amount of lubricating oil is insufficient or the oil quality becomes poor
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How to check the lubricating oil condition of K67-20-4KW-4P hard tooth surface reducerTo check the lubricating oil condition of the K67-20-4KW-4P hard-tooth surface reducer, you can follow the following steps: 1. Cut off the power supply and cool: Cut off the power supply of the reducer before inspection to prevent the danger of electric shock, wait for the reducer to cool down, avoid high-temperature scalding, and at the same time, it can also stabilize the lubricating oil, which is convenient for accurate inspection. 2. Check the oil level: Find the oil level screw plug of the reducer, which is usually located on the side of the reducer housing. Unscrew the oil level screw plug and observe the oil level. If the oil level is near the oil level screw plug hole or slightly lower than the orifice, it means that the oil volume is normal; if it is significantly lower than the orifice, the oil volume is insufficient and lubricating oil needs to be added. For reducers with oil level windows, you can directly observe the windows. The oil level should be stable in the windows during operation. The range of 1/2 to 2/3 should also be within a reasonable range when shutting down. If it is below the lower warning line, oil must be replenished. 3. Check the quality of the oil: Open the drain screw plug and take a small amount of oil sample into a clean container. Observe the color and transparency of the oil,
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What are the disadvantages of the eccentric sleeve adjustment method of XLD8205-29-22KW cycloid pinwheel reducerXLD8205-29-22KW cycloid pinwheel reducer eccentric sleeve adjustment method is mainly used to adjust the position and eccentricity of the cycloid wheel to ensure the transmission accuracy and performance of the reducer. The disadvantages are as follows: high requirements for operating skills: The adjustment of the eccentric sleeve needs to be strictly carried out in accordance with the requirements. If the adjustment is improper, if the cycloid wheel is not accurately staggered by 180 degrees, it will lead to problems such as increasing transmission errors, increasing vibration and noise, and may even damage the equipment. Therefore, the operator needs to have certain professional knowledge and experience. The adjustment process is more cumbersome: When adjusting the eccentric sleeve, some reducer parts, such as cycloid wheels, are usually required to be removed. There are many operating steps and the entire adjustment process is more cumbersome, especially for reducers with complex structures, it may take a long time to complete the adjustment. There is risk of component wear: During the process of adjusting the eccentric sleeve, tools are required to be used to disassemble and install relevant components, such as using crowbars to remove the eccentric bearings.
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What are the other components of XLED8075-A-273-0.18KW cycloid pin wheel reducerThe other components of XLED8075-A-273-0.18KW cycloid pin wheel reducer are as follows: Appearance and installation dimensions: According to The relevant parameters of the 8000 series cycloid pin wheel reducer, in Dimensions with the machine seat number 8075A, D₂ is 120mm, L₁ is 178mm, and CF is 91mm. In the installation size, D₃ is 102mm, D₄ is 80mm, P is 3mm, E is 8mm, M is 34mm, and nd is 6-9. Shaft size: In terms of output shaft size, D is 14mm, e is 25mm, b is 5mm, h is 16mm, and t is 13.5mm. In terms of input shaft size, D₁ is 11mm, e₁ is 12mm, b₁ is 25mm, h₁ is 4mm, and t₁ is 9.5mm. Transmission ratio: This reducer
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What are the effects of gear damage on the performance of GSAT67-Y0.75KW-121.33-M1 reducerGear damage will have many adverse effects on the performance of GSAT67-Y0.75KW-121.33 reducer, as follows: Decreased transmission efficiency: Gear damage will make the meshing between gears no longer accurate, energy loss during transmission increases, resulting in a decrease in the output torque of the reducer or an increase in input power. The reducer needs to consume more energy to complete the same work, resulting in waste of energy. Unstable speed: deformation, wear, etc. of tooth shape will cause uneven meshing clearance of the gear pair, causing 'impact' or 'stuttering' during the transmission process, affecting the speed uniformity of the reducer output shaft, and making it difficult to maintain a stable operating speed. Transmission ratio fluctuation: Standard tooth shape is the basis for ensuring a constant transmission ratio. After the gear is damaged, the actual meshing point deviates from the theoretical position, which will lead to instantaneous transmission ratio fluctuations. For some equipment that requires accurate transmission ratios, it may cause a decrease in operating accuracy. Vibration and noise aggravated: tooth surface wear, local peeling
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How to detect damage to the gear of the SAT87-Y5.5KW-96 reducerTo detect the damage to the gear of the SAT87-Y5.5KW-96 reducer, you can use the following methods: Appearance inspection: Direct observation: Use the naked eye or a magnifying glass to carefully check the surface of the gear to check for obvious cracks, fractures, peeling, and wear marks, and pay attention to color changes, such as whether there are color changes caused by oxidation, rust or overheating. Coating method: Apply a thin color coating to the surface of the gear, and then let the gear run in normal working conditions for a period of time. Remove the gears and check the wear of the color coating. Where the color coating disappears is usually the area with more severe wear. Measurement inspection: Dimension and geometric shape measurement: Use calipers, micrometers or gear measuring instruments to measure the gear's teeth thickness, tooth pitch, tooth surface roughness and radial jumping, etc., and compare it with the new product standard value to analyze whether there is wear or deformation. Tooth shape inspection: Use a projector to enlarge the tooth shape, observe and compare the changes in the tooth profile,
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What is the impact of too little oil in the lubrication system of BWED141-2537-1.1KW cycloid pinwheel reducerBWED141-2537-1.1KW The lubrication system of the cycloid pin wheel reducer is too low, which will have adverse effects on the lubrication, heat dissipation and other aspects of the equipment. The details are as follows: insufficient lubrication, accelerated wear: the gears, bearings and other key components inside the reducer need to be fully lubricated during operation. When the oil volume is too low, the lubricating oil cannot fully cover the contact surface of these components, which will lead to increased friction and accelerate wear of the components. Severe insufficient lubrication may also cause dry friction, causing scratches, strains and other damage to the surface of the component, greatly reducing the service life of the component. Poor heat dissipation and rising temperature: lubricating oil not only plays a lubricating role, but also takes away the heat generated during the operation of the reducer. Too low oil will reduce the heat dissipation area and reduce the heat dissipation efficiency. Under normal circumstances, the oil temperature during the reducer may be maintained at 60-80℃, but when the oil volume is too low, the oil temperature may rise to 90℃ or even higher. long
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How to determine whether the lubrication system oil volume of BWED153-595-4KW cycloidal pin wheel reducer is suitableTo determine whether the oil volume of the BWED153-595-4KW cycloid pin wheel reducer lubrication system is suitable, you can check the oil level mark, observe the gear immersion depth and reference the operating status of the equipment, etc. The details are as follows: Check the oil level mark: Most cycloid pin wheel reducers are equipped with oil windows or oil rulers. If there is an oil window, you can observe directly. The oil surface should be kept at 1/2 to 2/3 of the oil window, or near the center line of the oil window. If it is an oil scale, when the machine is shut down, the oil level should be between the upper and lower scale lines of the oil scale, usually at 2/3 of the two scale lines. Observe the depth of the gear immersion: The cycloid pin wheel reducer is generally lubricated with an oil bath. Under normal circumstances, the depth of the gear immersed in the oil should be 1-2 teeth high. It can be shallower at high speeds and deeper at low speeds. If the gear is immersed too shallow, it means that the amount of oil may be insufficient; if the amount of oil is immersed too deep, it may be too much. Reference device operation
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What type of lubricating oil should be added to the lubrication system of XLD6-17-11KW cycloid pin wheel reducerThe XLD6-17-11KW cycloid pin wheel reducer lubrication system can select appropriate lubricating oil according to different working conditions, as follows: Room temperature operating conditions: In the room temperature environment, 40# or 50# mechanical oil can be selected, which has a low viscosity and can meet the lubrication needs of the conventional operation of the reducer, ensure the smooth operation of the reducer, and reduce energy consumption. High temperature or heavy load conditions: If the reducer is in a high temperature environment or needs to bear heavy load, it is recommended to use 70# or 90# extreme pressure gear oil. This type of lubricating oil has good oxidation resistance, emulsification resistance and rust resistance, and can maintain lubricating performance under high temperature conditions, effectively improving the working efficiency and service life of the reducer. Different temperature ranges: Gear oil of different viscosity can also be selected according to the specific temperature range. For example, 68# gear oil is suitable for use in an environment of -5℃ to 10℃, 100# or 150# gear oil is suitable for use in an environment of 0℃ to 35℃.
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What is the normal working temperature of the XLD7-87-4KW cycloid reducer lubrication system and how to monitor itXLD7-87-4KW The normal working temperature of the lubrication system of the cycloid pin wheel reducer usually does not have special regulations for this specific model, and generally follows the general standards of the cycloid pin wheel reducer. Its working ambient temperature is generally - 10℃~40℃. When the reducer is running, the internal lubricating oil temperature should generally not exceed 90℃, while the maximum temperature in the reducer should usually not exceed 80℃. During normal operation, the temperature rise should usually be less than 45℃. The temperature monitoring methods of the cycloid pin wheel reducer lubrication system mainly include contact temperature measurement, non-contact temperature measurement and oil temperature sensor monitoring, etc. The specifics are as follows: Direct measurement of the thermometer: According to JB/T 5288.1-1991 Temperature rise measurement method of cycloid pin wheel reducer, the index value can be used as A 0.5℃ thermometer was used for measurement. Place the thermometer in a position that can be contacted with the reducer lubricant to read the working temperature of the lubricant. At the same time, in the distance