Author: Site Editor Publish Time: 04-06-2025 Origin: Site
The impact of too much cheering:
Excessive oil temperature: Too much lubricating oil will increase the stirring resistance of gears and other components during operation, converting a large amount of mechanical energy into thermal energy, causing the oil temperature to rise rapidly. This will reduce the viscosity of the lubricating oil, affect its lubricating performance, and accelerate the aging and deterioration of the oil. At the same time, the seal of the reducer will also heat expansion, accelerating the aging and damage of the seal, resulting in oil leakage.
Increased power loss: As the resistance of the gear stirring in oil increases, more energy is needed to drive the reducer, resulting in an increase in power loss, reducing the transmission efficiency of the reducer and causing energy waste.
Increased pressure: Too much oil inside the reducer will increase the internal pressure, which may cause some weak parts such as oil seals, oil plugs, etc. to be washed away, causing lubricating oil to leak. In addition, excessive pressure will also cause additional stress on the reducer's cabinet, which may cause the cabinet to be deformed or even damaged under long-term action.
The impact of too little fuel:
Poor lubrication: insufficient lubricating oil cannot form a complete oil film on the surface of moving parts such as gears and bearings, resulting in direct contact between the parts and increasing friction. This will accelerate the wear of parts, causing failures such as wear, pitting, glue, etc. of gear tooth surfaces. The bearings are also prone to problems such as increasing play and inflexible rotation due to wear, which seriously affects the service life of the reducer.
Difficulty in heat dissipation: The reducer will generate a lot of heat during operation and need to rely on lubricating oil to dissipate heat. When the amount of oil is too low, the heat dissipation ability of the lubricant will decrease and the heat cannot be taken away in time, which will increase the temperature of the reducer, further aggravate the wear of parts and the aging of oil, and may even cause damage to gears, bearings and other components due to overheating.
Increased noise: More vibration and noise will occur during operation due to increased friction between parts. The increase in noise will not only affect the working environment, but may also be a signal of a reducer failure, which needs to be checked and processed in a timely manner.
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