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  • What are the maintenance and upkeep methods of TPS200-20-1F plane enveloping toroidal worm reducer?

    2025-12-12

    PS200-20-1F belongs to the TP series planar enveloping toroidal worm reducer, combined with JB/T9051-1999 Industry standards and the general parameter rules of this series of reducers, first disassemble the meaning of the model, and then sort out the detailed technical parameters, as follows: 1. Analysis of model meaning TPS: represents the plane enveloping of the worm on the side of the worm wheel. Toroidal worm reducer 200: represents the center distance of the reducer is 200mm20: represents the nominal transmission ratio 201: represents the first assembly type (not There are slight differences in the definition of assembly types from the same manufacturer, mostly corresponding to basic assembly differences such as mounting hole position, shaft extension direction) F: stands for fan cooling device, used for auxiliary heat dissipation when the ambient temperature exceeds 40°C 2. Core technical parameters Basic transmission parameters: transmission type is planar primary envelope worm transmission; nominal transmission ratio 20, worm helix direction is right-hand; input shaft speed ≤ 1500 Read More
  • How to correctly install TPG100-8 planar enveloping toroidal worm reducer

    2025-12-12

    TPG100 - 8 is a planar enveloping toroidal worm reducer. The installation process needs to focus on core links such as preliminary preparation, precise positioning and fixation, shaft connection and alignment, and lubrication debugging to ensure its transmission stability and service life. The specific steps are as follows: 1. Preparation before installation (1) Equipment and document verification: First confirm TPG100 - 8 The model, power and other parameters should match the actual working conditions. Check that the shell, worm gear tooth surface, etc. are free of cracks and rust, and the contact spots on the tooth surface meet the standards. At the same time, check whether technical documents such as instructions and assembly drawings are complete. Subsequent installation must strictly refer to the document requirements. (2) Preparation of tools and auxiliary materials: Prepare levels, torque wrenches, micrometers, wrenches and other tools, and ensure that the tools are intact and accurate; in terms of auxiliary materials, prepare suitable lubricating oil (usually ISO VG220 extreme pressure gear oil), sealing pads, anchor bolts, etc. If the installation environment is special, you need to prepare Read More
  • How to carry out anti-rust treatment after cleaning the heat dissipation area of ​​KAF67-5.5KW-15.75-M5 gear reducer

    2025-12-11

    KAF67-5.5KW-15.75-M5 Anti-rust treatment plan after cleaning the heat dissipation area of ​​the gear reducer. The heat dissipation structure of the KAF67 series gear reducer (mostly heat sinks/heat dissipation ribs + outer surface of the shell) is the core of the heat dissipation of the equipment. The residual moisture and cleaning agent residue after cleaning can easily cause metal corrosion, which in turn affects the heat dissipation efficiency and the strength of the shell structure. The following is a professional anti-rust treatment process for this type of reducer, taking into account both practicality and long-term protection: 1. Basic drying treatment after cleaning (core pre-step) After cleaning, the heat dissipation area must be completely removed of moisture to avoid residual moisture causing electrochemical corrosion: priority is given to blow drying with compressed air: Use 0.4-0.6MPa dry compressed air, along the gap between the heat sinks (the spacing between the heat sinks of this model is about 8-12mm) from top to bottom, from the inside to the outside, focusing on cleaning the roots of the heat sink, the connection between the shell and the heat dissipation ribs and other dead corners to ensure that there is no accumulation. Read More
  • What are the ways to solve the installation and alignment problems of LF cooling tower fan reducer?

    2025-12-11

    The following are three core practical methods to solve the installation and alignment problems of the LF cooling tower fan reducer, focusing on key issues and clear steps that can be implemented: 1. Foundation reinforcement and flatness correction (to eliminate 'innate offset') Core problems: The installation foundation is not firm and the flatness exceeds the standard, causing resonance of the base during operation, causing alignment deviation and component wear. Practical steps: ① Use a level to check the surface of the foundation to ensure that the flatness is ≤ 0.2mm/m. Use epoxy resin mortar (thickness 5~10mm) to level the areas that exceed the standard. Install after curing for 24 hours; ② Install a Shore A 60~70 hardness rubber shock-absorbing pad (thickness 10~15mm) between the base and the foundation to ensure that each shock-absorbing pad is evenly stressed (gap ≤ 0.5mm); ③ Use M16~M24 expansion bolts (according to the weight of the equipment Selection) to fix the base. Tighten diagonally three times. The pretightening torque meets the manufacturer's requirements. Read More
  • Application cases of CWS63 worm gear reducer

    2025-12-10

    CWS63 belongs to the worm-on-side model of the CW series arc cylindrical worm reducer. It has the characteristics of stable load-bearing, reliable transmission, and compact size. It is suitable for small and medium-power transmission scenarios. It is widely used in small and medium-sized machinery and equipment in light industry, chemical industry, warehousing and logistics, etc. The specific application cases are as follows: 1. Small mixing equipment for food processing: It is often used in batter mixing equipment in pastry factories and sauce mixing equipment in sauce factories. CWS63 reducer. Most of the motors of this type of equipment are 0.5 - 2.2kW, high speed, and the mixing process requires low speed and high torque to ensure the raw materials are mixed evenly, and the material texture cannot be affected by transmission vibration. This reducer can convert the high-speed rotation of the motor into the smooth low-speed operation of the mixing paddle. Its smooth transmission and low noise characteristics can also avoid disturbing the clean environment of the food workshop, while adapting to the compact installation space of the equipment. 2. Small automated packaging line Read More
  • What is the noise level of the CWS100-63-I worm gear reducer?

    2025-12-10

    CWS100 - 63 - I is a CWS series arc cylindrical worm reducer, relying on the structural advantages of arc tooth meshing, the noise level is in a low range under normal working conditions, and the conventional operating noise is mostly 60 - 70dB(A), which will fluctuate with the working conditions, assembly and maintenance. The following is a detailed description: Baseline noise range and basis: This model is a medium-sized industrial grade worm reducer, and its center distance is 100mm, transmission ratio 63, and the adapted input power and output torque are at a medium level. Combined with worm gear reducer, 'small meshing impact and smooth transmission' Judging from the common characteristics of the arc tooth worm reducer in the industry and the test data of arc tooth worm reducers of the same specifications, under the standard input speed of 1500r/min and rated load conditions, the noise is usually stable at 60 - 70dB (A). This range is consistent with the rated load of medium-sized industrial reducers. Read More
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