The splash lubrication system of this type of reducer, in addition to regular oil level and oil product inspections, must focus on monitoring three major parameters: temperature, vibration and oil quality, in order to capture early signals of lubrication failure in real time and prevent damage to gears and bearings. The following are specific monitoring parameters and implementation suggestions: 1. Temperature parameters: Monitor 'key point temperature rise' and identify abnormal lubrication. The splash lubrication effect directly affects the heat dissipation capacity of bearings and gears. Abnormal temperature is often the first signal of insufficient lubrication or deterioration of oil quality. 1. Bearing end temperature: The input/output shaft bearing is the most sensitive area for lubrication. It is recommended to install a contact thermal resistance (PT100) or infrared temperature measurement device. Normal operation threshold: ≤70℃ (when the ambient temperature is ≤35℃); if the ambient temperature rises, the upper limit can be adjusted by 2℃ for every +5℃. Early warning standard: temperature rise rate ≥10℃/h, or continuously higher than 80℃, indicating possible oil shortage, bearing wear or cage failure. ‌2. Oil Read More

When the oil level is 10 mm or more below the center line of the oil level plug, the oil stirring ability of the gear during rotation is insufficient, and sufficient oil mist coverage and oil flow erosion cannot be formed. The core impact is concentrated on insufficient lubrication and increased component wear. The specific manifestations are: 1. Failure of lubrication of key friction pairs, and wear/gluing failures are prone to gear meshing surfaces: When the oil level is too low, the gear tooth top cannot be fully immersed in oil, and the amount of oil mist brought up during rotation is greatly reduced, making it difficult to form a continuous and stable oil film on the meshing surface. In the early stage, there will be slight pitting and scratches on the tooth surface. As the running time increases, the oil film will completely break down and the metal on the tooth surface will be in direct contact, causing tooth surface gluing and peeling. In severe cases, tooth fracture will occur, leading to transmission failure of the reducer. Bearing components: The lubrication of bearing rollers and raceways relies on splash oil flow flushing. When the oil level is insufficient, there is not enough oil infiltration inside the bearing end cover, and the rollers are in a boundary lubrication state. The running resistance increases, and pitting and peeling will appear on the surface of the rollers. Read More

Parallel-axis helical gear reducers have the core advantages of high transmission efficiency, strong load-bearing capacity, low operating noise, compact structure, and flexible installation methods. The parallel-axis transmission form is suitable for various horizontal and vertical general transmission scenarios, and can meet the basic needs of different industries for speed adjustment and torque amplification. It is also suitable for light, medium and heavy load conditions. It has become one of the most widely used types of reducers in the industrial field. Its applications cover general machinery, metallurgy and mining, and light industry and textiles. , logistics and warehousing, construction and building materials, food processing, chemicals and pharmaceuticals, new energy and other almost all industrial transmission scenarios. The core application areas and specific adaptation scenarios and equipment are as follows. At the same time, the characteristics of different series (such as standard, high-power, micro) are combined to match the corresponding working conditions: 1. In the field of general machinery and automation equipment, this is the most basic and extensive application scenario of parallel axis helical gear reducers, adapting to various light and medium-load, high-precision automated transmission needs, from small to micro Read More

CJY160-160-LZ-5.5KW is a gear reduction motor integrated model (adapted to 5.5KW motor, LZ Vertical installation), its internal gear transmission system is mainly composed of involute cylindrical gears. Faults are mostly concentrated in the three core parts of the gear body, meshing pairs, and shaft system coordination, and are mostly caused by installation deviation, lubrication failure, abnormal load, and fatigue wear. The following is a summary of high-frequency faults, their characteristics, and causes, and is presented in a structured plain text: 1. Gear tooth surface wear (abrasive wear/ Adhesive wear) Characteristics: Uniform wear marks and grooves appear on the tooth surface. In severe cases, the tooth thickness becomes thinner and the meshing gap is too large, accompanied by increased operating noise and reduced transmission efficiency. Adhesive wear will cause tooth surface adhesive, metal peeling, and local high-temperature ablation marks. Causes: Insufficient grease/lubricating oil level, deterioration of oil quality (mixed with iron filings/dust), mismatched lubrication model; rupture of the oil film on the tooth surface under low speed and heavy load; casing failure during installation Read More

To determine whether the thermal expansion gap of the FAF87 reducer is appropriate, the core is to measure the actual gap value of the key matching pair in the cold and hot states, and compare it with the design specification or empirical value. The following are the specific operation steps: 1. Core measurement method ‌static measurement‌: After stopping the machine for cooling, use a feeler gauge or dial indicator to measure the initial clearance of key parts such as gear backlash and bearing clearance. ‌Dynamic monitoring‌: Run the equipment to thermal equilibrium (oil temperature is stable), use an infrared thermometer to monitor the temperature of key points, and use a laser alignment instrument or vibration sensor to monitor the axial movement. ‌Thermal expansion calculation‌: Calculate the theoretical gap change based on the linear expansion coefficient of the material (such as steel about 12×10⁻⁶/℃) and the temperature difference, and compare it with the actual measured value. 2. The key inspection part ‌gear meshing side clearance‌: measured with the lead wire method or feeler gauge, the hot state gap should be slightly smaller than the cold state (usually reduced by 0.01-0.05mm). ‌Bearing clearance‌: Measure the bearing inner ring and shaft Read More

The quality of reducer seals directly determines its sealing effect, service life and anti-leakage ability. It is dominated by the three core elements of raw material material, production and manufacturing process, and structural design. At the same time, the original factory quality control standards, adaptability design, and transportation and storage conditions will also directly or indirectly affect its actual use quality. , various factors are interrelated and jointly determine the adaptability and stability of the seal under the complex working conditions of high temperature, high speed, vibration and oil pollution of the reducer. The specific impact details are as follows: 1. The raw material material is the basis of the quality of the seal, which directly determines its oil resistance, temperature resistance, wear resistance, aging resistance and compression deformation resistance. Mainstream rubber seals (skeleton oil seals, O-rings), high-quality products will use special rubber materials such as virgin nitrile rubber and fluorine rubber, with antioxidant and anti-wear additives. The rubber material has high purity, precise formula, and the Shore hardness is controlled within a reasonable range of 70-85 degrees, which not only ensures the fit of the sealing lip, but also reduces friction. Read More