Here are some tools that can help set the load and speed of the KF47-NA45-1.5-4P-M3-A-180 reducer: Reducer Selection software: SEW-EURODRIVE Special Selection software provided by reducer manufacturers, input parameters such as reducer model, motor power, reduction ratio, load type, etc., and the software can calculate the appropriate load and speed range. Also, like Gearbox Gear reducer design system, such as general reducer design and gear parameter calculation software, can also assist in determining the load and rotation speed of the reducer based on the input relevant parameters. Torque calculator: For example, 'Motor Reducer Torque Calculator' tools are usually found in Excel tables or other software. Input parameters such as motor power, speed, reducer speed ratio, etc. can calculate the output torque after deceleration, thereby helping to determine the load size, and at the same time Read More

There are some differences in the protection measures of different models of worm gear reducers when the working environment temperature is too high or too low. The following are some common models: CW series worm gear reducers: The working environment temperature is -40℃~40℃. When the temperature is lower than 0℃, the lubricating oil must be heated above 0℃ before starting; when the temperature is higher than 40℃, cooling measures must be taken. NMRV series worm gear reducer: When the use environment is lower than -30℃ or higher than 60℃, special oil seals must be replaced. The motor that matches the reducer must be suitable for operating in a low-temperature environment, and the motor power must meet the torque requirements during low-temperature starting. In low temperature environments, the lubricant viscosity is high before the equipment is put into use, so the machine should be left to test and then loaded. SCW series worm gear reducer: In low temperature environment, lubricating oil suitable for low temperature operation should be selected, and the speed reducer can be preheated. Read More

Reasonably select the lubricant of the WPDA135-60 worm gear reducer according to the working environment temperature. We need to consider factors such as viscosity and lubricant type. The following is a specific selection method: Consider the high-temperature environment of viscosity grade: When the ambient temperature is above 30℃, lubricant with high viscosity, high viscosity index and good oxidation resistance should be selected, such as oils with ISO VG460 and above viscosity grades. When the temperature of a high viscosity index lubricating oil increases, the viscosity drops slightly, and can maintain good lubricating performance. Normal temperature environment: If the ambient temperature is between 0℃ and 30℃ and the output shaft speed is above 100 rpm, ISO VG150 gear oil can be used; ISO VG220 gear oil can be used when the ambient temperature is between 0℃ and 30℃ and the output shaft speed is above 100 rpm. Low temperature environment: If the ambient temperature is below -10℃, low pour point and low temperature flow need to be selected Read More

When the working environment temperature is too low, the WPDA147-30-B worm gear reducer can be preheated by the following method: Use heating device to heat rods: Heating rods can be installed in the reducer housing, such as some reducers with heating functions, whose heating components include a mounting seat and a heating rod, and the mounting seat and the housing can be detachably connected. Starting the heating rod can achieve heating in the installation cavity, thereby reducing the possibility of gear oil condensation. External heating equipment: Use infrared heaters, heating blankets and other external heating equipment to wrap it on the outer shell of the reducer, and heat the reducer as a whole to increase the lubricant temperature to above 0℃. Circulating hot oil preheating: If the reducer system is equipped with a lubricating oil circulation system, the lubricating oil can be heated to an appropriate temperature first, and then the hot oil can be poured into the reducer through the lubricating oil circulation pump, so that the lubricating oil can circulate and flow in the reducer, thereby heating various components of the reducer to achieve the purpose of preheating. Run at low speed Read More

To check whether the gears of the ZJY90-12.5-S shaft-mounted gear reducer are worn, you can use the following methods: Visual inspection: directly observe the gear surface with the naked eye or with the help of a magnifying glass to see if the tooth surface is smooth and there are obvious wear marks, cracks, peeling, pitting and other damages, and at the same time pay attention to whether the tooth shape is complete, whether the tooth top becomes round, and whether the tooth root is worn. Inspection of measurement tool: Use calipers, micrometers or gear measuring instruments to measure the gear's tooth thickness, tooth pitch, tooth surface roughness, radial jump parameters, etc., and compare them with the new product standard value. If the measurement value exceeds the allowable error range, it means that the gear has wear or deformation. Color coating method: apply a thin color coating on the surface of the gear, let the gear run in a normal working state for a period of time before taking it off, and observe the wear of the color coating. The area where the color coating disappears is usually a more severely worn area. Noise and vibration analysis: Read More

The specific operation steps of the field balance method in the solution to vibration abnormality of the ZJY212-20-S shaft-mounted reducer are as follows: 1. Preparation work: Tools and equipment: Prepare vibration analyzer, test block (multiple specifications), electronic phase meter, wrench, marker, safety lock, etc. Safety measures: Stop the machine and cut off the power supply, lock the sign, and then operate it after confirming that the equipment is completely stationary. Inspection equipment: Exclude bearing damage, looseness, and irregularity. 2. Initial vibration measurement: Installing vibration sensors at the bearing seat of the reducer or near the rotor is generally required to be installed in both horizontal and vertical directions. Start the device to the operating speed and record the initial vibration value using a vibration analyzer, including the amplitude and phase angle. 3. Data analysis: Use a vibration analyzer to identify whether the dominant frequency is 1× speed frequency to confirm whether it is static or dynamic imbalance. Determine the type of imbalance, if it is a rotation with a relatively large length and diameter Read More