To improve the transmission efficiency of WPA80-15-B worm reducer, you can start from the following aspects: optimize the design parameters and reasonably determine the matching gap: the matching gap has a significant impact on the transmission efficiency. If the gap is too large, it will lead to unstable engagement, produce shock and vibration, and increase energy loss; if the gap is too small, it will increase friction resistance. The matching gap between the worm gear and the worm must be accurately adjusted according to the specifications and usage requirements of the reducer to reduce energy loss during the transmission process. Choose the appropriate reduction ratio: Different application scenarios have different requirements for the reduction ratio, and the appropriate reduction ratio should be selected according to the actual load and working speed requirements. For WPA80-15-B worm reducer, its reduction ratio is 15. If the reduction ratio is too large or too small in actual applications, it may lead to reduced efficiency. It is necessary to evaluate whether a more suitable reduction ratio model needs to be replaced. Optimized gear design: Smaller helical angles can reduce friction and improve efficiency Read More

The lubricant replacement cycle has an important impact on the performance of the WPA100-60-A reducer, as follows: Influencing the degree of wear: Lubricant can form an oil film on the surface of gears, bearings and other components of the reducer, reducing friction coefficient, and reducing direct contact and wear of the components. If the replacement cycle is too long, the lubricating performance of the lubricating oil will decrease, the thickness of the oil film will be thinned, and the gear tooth surface may cause excessive wear and change of tooth shape, resulting in the reducer failure and shortening the service life. On the contrary, regularly changing lubricant oil can greatly reduce the wear rate of the gear tooth surface and ensure the transmission accuracy and efficiency of the reducer. Influence heat dissipation effect: heat will be generated when the reducer is running, and the lubricating oil can absorb and take away heat, which can dissipate and cool it. If the lubricant oil is not replaced in time, its heat dissipation performance will deteriorate, causing the internal temperature of the reducer to be too high, resulting in a further decrease in the viscosity of the lubricant oil, forming a vicious cycle, which seriously affects the performance and service life of the reducer. Read More

The main factors affecting the heat treatment hardness of the gear reducer are as follows: Material factors Carbon content: Carbon content is the main factor determining the hardness of steel. The higher the carbon content, the higher the hardness of the steel, and the higher the hardness after quenching. The carbon content of steel from different manufacturers and batches may vary, which will affect the hardness after heat treatment. Alloy elements: Almost all alloy elements can improve the strength and hardness of steel to varying degrees, such as Si, Mn, Ni and other elements have significant strengthening effects; Ti, Mo, Cr, Mn, W, V and other elements can combine with carbon to form carbides. When distributed uniformly, the hardness and wear resistance of steel can be significantly improved. Tissue grains: The raw material structure is severely uneven and some grains are too coarse, which will directly affect the uniformity of hardness after quenching or the hardenability of the material, resulting in uneven hardness. Decarbonization layer: If there is a decarbonization layer, oxide scale on the surface of raw materials or forgings, or Read More

Normalization and tempering treatment have different effects on the performance of ZLY250-11.2-2 gear reducer, as follows: The impact of normalization treatment eliminates stress: Normalization treatment can eliminate excessive stress inside the gear, reduce the risk of deformation or cracking caused by internal stress during use, and improve the dimensional stability of the gear. Increase toughness: Normalization can increase the toughness of the gear, so that the gears are not prone to brittle fracture when they bear a certain impact load. For some working scenarios with small impact loads, normalized gears can meet the usage requirements. Improve cutting performance: Normalization can improve the cutting performance of gear materials, make subsequent cutting processing smoother, improve processing efficiency, and reduce tool wear. The hardness of normalized gears is generally in HB163-217, which is conducive to cutting and processing. Refining grains: Normalizing the grains can be refined and evenly organized by heating the gears to a suitable temperature and cooling them in the air. Read More

Temperature changes have many effects on the performance of JZQ500-23.34-1 Soft tooth surface reducer, as follows: Influence on lubricating effect: Temperature changes will change the viscosity of the lubricating oil. At low temperatures, the lubricating oil will become too viscous and deteriorate in fluidity, making it difficult to form a good lubricating film on the surfaces of components such as gears and bearings, resulting in a decrease in lubricating effect and increasing friction and wear between components. At high temperatures, the viscosity of the lubricant oil will decrease, which will become too thin, and will also not be effectively lubricated, which will also aggravate wear. Influence on component size and gap: Metal components have the characteristics of thermal expansion and contraction. When the temperature rises, metal parts such as gears, shafts, and other metal parts inside the reducer will expand, which may cause the fitting gap between the components to become smaller, affecting the transmission accuracy, and in severe cases, it may even cause the components to be stuck. When the temperature drops, the components shrink and the gap may increase, which will cause shock and vibration to occur during operation, reduce the smoothness of the transmission, and accelerate the gears. Read More

Temperature changes mainly affect the lubrication effect of ZQ650-25-2S soft-tooth surface gear reducer: Influence in low-temperature environment: lubricating oil becomes thicker and fluidity weakened: At low temperature, ordinary lubricating oil will become thicker and fluidity will become worse. This may cause difficulty in starting the reducer. If it is started frequently, it will aggravate the wear of the gears and bearings, and even make the reducer unable to work properly. Lubrication delay: The increased viscosity of the lubricant oil will delay the time it reaches the lubricating part, making the gears and bearings not lubricated in time, thereby increasing friction and wear. This will seriously affect the transmission efficiency and life of the reducer in the long run. Increased operating resistance: Lubricating oil with poor low-temperature fluidity will increase the resistance during the reducer operation, resulting in an increase in energy loss, which will not only affect the efficiency of the reducer, but also increase energy consumption and operating costs. Influences of high temperature environment: oxidation and deterioration of lubricating oil: When the ambient temperature is higher than 40℃, lubricating oil is prone to deterioration due to high temperature oxidation and viscosity Read More