Here are some methods to optimize the sealing structure of ZQD1000-223.8-3CA gear reducer in high humidity environments: select suitable sealing materials and seals to use moisture-resistant and corrosion-resistant materials: new sealing materials such as fluoroelastomer (FKM) and modified polyurethane, which have better aging resistance, mechanical strength and moisture resistance. Skeleton oil seals made of polytetrafluoroethylene (PTFE) can also be considered, which performs stable under the conditions of -40℃~200℃. Choose high-quality seals: The seals on the market are of uneven quality, so you should choose reliable and durable seals. High-quality seals have better elasticity and wear resistance, and can maintain a stable sealing effect during long-term operation. Improved sealing structure design and increase the number of sealing layers: double-lip sealing design or double-frame oil seal structure can be used, and a layer of lip or skeleton oil seal can be added to the traditional single-lip seal or single-frame oil seal to form double protection Read More

Planetary XW15-59-0.37KW Cycloid pinwheel reducer has the following effects: The impact of excessive fueling: The oil temperature is too high: Too much lubricating oil will increase the stirring resistance of gears and other components during operation, converting a large amount of mechanical energy into thermal energy, causing the oil temperature to rise rapidly. This will reduce the viscosity of the lubricating oil, affect its lubricating performance, and accelerate the aging and deterioration of the oil. At the same time, the seal of the reducer will also heat expansion, accelerating the aging and damage of the seal, resulting in oil leakage. Increased power loss: As the resistance of the gear stirring in oil increases, more energy is needed to drive the reducer, resulting in an increase in power loss, reducing the transmission efficiency of the reducer and causing energy waste. Increased pressure: Too much oil inside the reducer will increase the internal pressure, which may cause some weak parts such as oil seals, oil plugs, etc. to be washed away, causing lubricating oil to leak. In addition, excessive pressure will also cause the reducer box Read More

Here are some ways to reduce humidity affecting the working efficiency of the ZQD500 - 121.1 - 9: Improve sealing performance: Use high-quality oil seals and seals, and regularly check and replace them to prevent moisture from entering the reducer, and avoid lubricating oil being affected by water vapor and rusting and corrosion caused by metal parts in contact with moisture. Choose the right lubricant: Choose a lubricant suitable for high humidity environments. This type of lubricant can maintain stable performance under humid conditions, maintain good lubricating effect, and reduce friction and energy losses between moving parts. Ensure protection of electrical components: If the reducer contains electrical components, it is necessary to ensure that it has good sealing and protective measures, such as using sealing covers, coating insulating paint, etc., to prevent electrical failures or short circuits caused by high humidity, which affects the operation of the reducer. Optimized heat dissipation design: Ensure that the reducer has enough heat dissipation space and the surrounding air circulation is smooth. Consider adding heat dissipation devices such as fans Read More

ZQD650 - 141.73 - 3CA reducer can be designed to cope with high humidity environments through the following methods: Sealing design: high-quality oil seals and multi-channel sealing structures, such as rubber seals, maze seals, etc., to ensure that the reducer has good sealing performance, prevent moisture from entering the interior, avoid rusting and corrosion caused by internal components when contacting moisture, and lubricating oil is affected by water vapor. Material selection: Use corrosion-resistant materials such as stainless steel to make key metal parts such as gears, shafts, and boxes to improve the corrosion resistance of the reducer in high humidity environments. For some parts that cannot use stainless steel, surface treatment such as galvanizing and nickel plating can be performed, or protective coatings such as anti-rust paint can be applied to increase the anti-rust performance of the parts. Lubrication system design: Choose lubricants suitable for high humidity environments. These lubricants can maintain stable performance under humid conditions and are not easily diluted or emulsified by water vapor, thereby maintaining good lubricating effect and reducing Read More

To determine whether the sealing system of the ZLYJ200 - 16 - VI The sealing system of the gear reducer needs to be replaced, you can start from the following aspects: Check the appearance of the seal: Wear situation: Carefully check the sealing surface, such as the sealing parts at the shaft protrusion, the inner side of the bearing chamber, the box joint surface, etc., to see if there are obvious wear and scratches. If the wear is severe, the sealing performance will be greatly reduced and replacement needs to be considered. Signs of aging: For seals made of rubber, plastic, etc., observe whether they have aging phenomena such as hardening, brittleness, cracks or weakening of elasticity. Once these situations occur, the seal may no longer be effectively sealed and should be replaced in time. Deformation problem: Check whether the sealing surface has deformation conditions such as bends, twists, etc., and use tools such as a feeler gauge to detect the degree of deformation. If the deformation is obvious and the seal is not tight, the seal needs to be replaced. Breakage: Check whether the seal has cracks, breaks, etc., even if it is a slight damage, it may cause leakage. Read More

Single-stage ZDY125-3.15-1 Reducer has the following applications in the metallurgical industry: Rolling equipment: In the rolling process of metallurgical production, such as steel rolling mills, single-stage ZDY125-3.15-1 The reducer can convert the high-speed rotation of the motor into a low-speed and high-torque rotation suitable for the rolling roll, allowing the roll to roll metal blanks at the right speed and force to produce steel products of different specifications. For example, in the hot-rolled strip production line, the roller speed is accurately controlled through the reducer to ensure the thickness uniformity and surface quality of the strip. Smelting equipment: in the tilt mechanism of various smelting furnaces, such as blast furnaces and converters, single stage ZDY125-3.15-1 The reducer can provide stable power for the tilt device, realize the precise tilt of the smelting furnace, and facilitate operations such as iron, steel, and in-furnace maintenance. In the agitating device of the refining furnace, the reducer drives the agitator to rotate at a suitable speed Read More