To prevent the deformation of the output shaft of the BLD13-35-3KW cycloid pin wheel reducer, you can start from the following aspects:
Reasonable Selection and installation
Correct Selection : Select the appropriate reducer according to the actual load situation to ensure that the rated output torque of the selected reducer is greater than the actual maximum working torque required. Generally speaking, the maximum operating torque required by the user should be less than 2 times the rated output torque of the reducer.
Accurate installation : During installation, it is necessary to ensure that the output shaft of the reducer is consistent with the shaft of the driven equipment, and calibrate professional tools such as laser centering instruments. The concentricity error should be controlled within 0.05mm/m. At the same time, it is strictly forbidden to use hammers to hit the output shaft of the reducer to prevent excessive axial or radial forces from damaging the bearings or gears.
Control operating conditions
Avoid overload operation : Operate strictly in accordance with the rated load of the reducer, avoid excessive loads during startup, stop and operation, and prevent excessive impact and wear on the output shaft.
Reduce frequent start and stop : Frequent acceleration and deceleration will cause the output bearing to bear a large instantaneous torque. This situation should be minimized. If necessary, the number of start and stops should not exceed 10 times per day.
Control speed : Avoid overspeed operation of the reducer, especially when operating at high speed, pay attention to the stability and control of the speed to prevent the output shaft from bearing excessive stress and bending due to excessive speed.
Strengthen maintenance
Regularly check lubricant : Regularly check the quality and oil volume of lubricant in the reducer, timely replace the deteriorated or insufficient oil volume lubricant, and maintain a good lubricating state to reduce friction and wear between the output shaft and bearings and other components.
Check the bearing status : Check the bearings of the output shaft regularly to ensure that the bearings are installed correctly, without wear or damage. If there is any problem with the bearing, it should be replaced in time to ensure the stability of the support of the output shaft.
Monitor the status of the output shaft : Regularly conduct appearance inspection, dimensional measurement and flaw detection of the output shaft, timely discover early defects such as shaft deformation and cracks, and take corresponding repair or replacement measures.
Optimized design and manufacturing process
Strengthen the stiffness of the shaft : During the design stage, the stiffness of the shaft can be enhanced by increasing the diameter of the shaft, optimizing the structure of the shaft, etc., to reduce the vibration and deformation of the shaft during operation.
Select high-quality materials : Select suitable high-strength steel as the material for the output shaft and perform appropriate heat treatment, such as tempering treatment, surface quenching, etc. to improve the strength, toughness and wear resistance of the shaft.
Improve manufacturing accuracy : Strictly control the machining accuracy of the output shaft, ensure that the dimensional tolerance and shape tolerance of the shaft meet the design requirements, reduce surface roughness, avoid stress concentration due to machining defects, and thus improve the deformation resistance of the output shaft.
