1. The installation position of the reducer should ensure the operation of the staff, including easy access to the cursor, vent plug and oil drain plug.After the installation of the reducer is completed, the inspector should comprehensively check the accuracy of the installation position in order to determine the reliability of each fastener.
2. The fixation of the reducer is very important. To ensure stability and firmness, generally speaking, we should install the reducer on a horizontal foundation or base. At the same time, the oil in the oil drain tank should be able to be drained, and the cooling air circulation should be smooth.If the fixation of the reducer is not good and the foundation is unreliable, there will be vibrations, vibrations, etc., and unnecessary damage to the bearings and gears.
3. When installing the reducer, special attention should be paid to the alignment of the transmission center axis, and the alignment error should not exceed the compensation amount of the coupling used in the reducer.After the reducer is aligned according to the requirements, a more ideal transmission effect and a longer service life can be obtained.
4. The transmission connector of the reducer should be equipped with protective devices when necessary, such as protrusions on the connector or use of gears, sprockets, etc. If the output bearing is subject to a large radial load, it should also be reinforced.
5. There are many optional types of couplings used in the reducer, but try not to use rigid fixed couplings. The installation of such couplings is more difficult. Once installed improperly, the load will increase, which is easy to cause Bearing damage can even cause the output shaft to break.
6. When installing the transmission parts on the output shaft of the reducer, you must pay attention to the soft operation. It is forbidden to use tools such as hammers for rough installation. Try to use the assembly fixture and the internal thread of the end shaft for installation, and screw the transmission parts with the force of the bolts. Press into the reducer, which can protect the internal parts of the reducer from damage.
7. Before the reducer is running, it is necessary to prepare for operation. Remove the vent plug of the oil pool and replace it with a vent plug, open the oil level plug screw to check the height of the oil line, and add lubricating oil to the hole that exceeds the oil level plug screw After overflowing, then screw on the oil level plug and confirm that it is correct, you can start the test run.
8. The test run time of the reducer should not be less than two hours. The standard for normal operation is smooth operation, no vibration, no noise, no leakage, and no impact. If any abnormal situation occurs, it should be eliminated in time.
