To reduce the surface roughness of the shaft to reduce the noise and vibration of FA57-50-M1-BCHO60, you can start from the following aspects: Optimize the machining process and adjust the cutting parameters: During cutting processing, selecting a smaller feed amount can reduce the cutting residual area and reduce the surface roughness value. At the same time, reasonably increasing the milling speed and cutting within the high-speed range permitted by the cutting system can effectively improve the metal removal rate per unit of power per unit time, reduce the plastic deformation of the accumulated chips, stitches and workpiece materials, and thus reduce the surface roughness value. For turning, a lower cutting speed is generally chosen during the roughing stage to improve efficiency and reduce tool wear; for the finishing stage, a higher cutting speed is chosen to help obtain a smoother surface. Tool selection and improvement: Select the appropriate tool material according to the material of the shaft, such as processing aluminum alloys. K Series of cemented carbide tools, high-performance hardness can be used for processing steel parts Read More

The shaft surface roughness has the following impact on the noise and vibration of the parallel axis FA47-48-0.55KW reducer: affecting friction and wear: the greater the shaft surface roughness, the more microscopic protrusions. When the reducer is running, the effective contact area between the shaft and the mating parts such as bearings and gears is small, the pressure increases, and the friction resistance increases. This will intensify wear between mating components, causing the gap between components to gradually increase, causing vibration and noise. For example, when the shaft surface roughness value is high, after operating for a period of time, the matching gap between the bearing and the shaft journal may become larger due to wear, causing the shaft to shake during operation, resulting in vibration and noise. Inducing stress concentration: There are microscopic defects such as knife marks on the rough shaft surface, and stress concentration is easily generated at the roots of these defects. When the reducer is working, the shaft is subjected to alternating load, and fatigue cracks are easily caused at the concentration of stress. As the cracks spread, the local stiffness of the shaft will change, which will cause vibration and Read More

The BLD7 - 29 - 30KW cycloid reducer with broken output shaft cannot continue to be used. The reasons are as follows: The power cannot be transmitted normally: The output shaft is a key component of the reducer transmitting power to external equipment. Once it is broken, the power cannot be effectively transmitted. The connected working machinery such as conveyor belts, mixers, etc. cannot operate as required, and the production process will be interrupted. Other faults are caused: After the output shaft is broken, the gears, bearings and other components inside the reducer will lose their normal support and transmission relationship, and the stress conditions will change, resulting in overloading, wear and even damage to these components. At the same time, the load of the motor will also increase abnormally, which may cause problems such as overheating and burning of the motor. There are safety hazards: if the output shaft is broken, the reducer may experience severe vibration, loose parts or even fall off, posing a safety threat to the operator and surrounding equipment. Therefore, if the output shaft of the cycloid reducer is found to be broken, Read More

XWD10-17-37KW cycloid reducer is usually used in the following equipment: Wood chopper: It requires a large torque to drive saw blades or other cutting components, and has certain requirements for the reduction ratio. The power of 37KW can provide sufficient power to meet the cutting force requirements during the wood chopping process. At the same time, the smooth transmission characteristics of the cycloid reducer help ensure the stability of cutting. Fertilizer leveler: In agricultural production, fertilizer leveler requires power to drive fertilization devices and components used to level the land. The 37KW cycloid reducer can provide it with sufficient power to accommodate different soil conditions and workloads, and the cycloid reducer is compact in structure and suitable for installation on agricultural machinery. Filling machine: equipment used for material filling, such as filling of granules, powders and other materials in food, chemical and other industries. A power of 37KW can drive the conveying, metering and filling mechanism of the filling machine, and the high-precision transmission of the cycloid reducer Read More

Here are some methods to optimize the sealing structure of ZQD1000-223.8-3CA gear reducer in high humidity environments: select suitable sealing materials and seals to use moisture-resistant and corrosion-resistant materials: new sealing materials such as fluoroelastomer (FKM) and modified polyurethane, which have better aging resistance, mechanical strength and moisture resistance. Skeleton oil seals made of polytetrafluoroethylene (PTFE) can also be considered, which performs stable under the conditions of -40℃~200℃. Choose high-quality seals: The seals on the market are of uneven quality, so you should choose reliable and durable seals. High-quality seals have better elasticity and wear resistance, and can maintain a stable sealing effect during long-term operation. Improved sealing structure design and increase the number of sealing layers: double-lip sealing design or double-frame oil seal structure can be used, and a layer of lip or skeleton oil seal can be added to the traditional single-lip seal or single-frame oil seal to form double protection Read More

Planetary XW15-59-0.37KW Cycloid pinwheel reducer has the following effects: The impact of excessive fueling: The oil temperature is too high: Too much lubricating oil will increase the stirring resistance of gears and other components during operation, converting a large amount of mechanical energy into thermal energy, causing the oil temperature to rise rapidly. This will reduce the viscosity of the lubricating oil, affect its lubricating performance, and accelerate the aging and deterioration of the oil. At the same time, the seal of the reducer will also heat expansion, accelerating the aging and damage of the seal, resulting in oil leakage. Increased power loss: As the resistance of the gear stirring in oil increases, more energy is needed to drive the reducer, resulting in an increase in power loss, reducing the transmission efficiency of the reducer and causing energy waste. Increased pressure: Too much oil inside the reducer will increase the internal pressure, which may cause some weak parts such as oil seals, oil plugs, etc. to be washed away, causing lubricating oil to leak. In addition, excessive pressure will also cause the reducer box Read More